行业 · 汽车

汽车 的粘接解决方案。

汽车装配涉及异种基材的粘接、暴露接缝的防水与隔绝道路噪声,以及在发动机和底盘持续振动环境下保持螺纹紧固件的锁固。MightyLoc 提供用于结构性饰件和面板粘接的丙烯酸泡棉胶带、用于柔性接缝密封的弹性聚氨酯及 MS 聚合物密封胶,以及用于整个传动系统紧固件保持的厌氧螺纹锁固剂。

常见问题解答 · 汽车

汽车 团队常见问题。

汽车装配中的粘接与密封挑战有哪些?

汽车车身与饰件组件在同一接合部位集成了金属、涂层铝材、玻璃和工程塑料。这些材料在热循环过程中以不同速率膨胀和收缩,对任何无法挠曲的粘接层形成应力。机械紧固件和点焊会增加重量、引入腐蚀隐患,并在标志、装饰件和车身饰条的安装位置(A 级表面)留下可见痕迹。车门、玻璃和面板周围的接缝必须在多年的紫外线照射、降雨以及零度以下至发动机舱高温的温差循环中保持水密和声学密封。发动机、支架和底盘上的螺纹紧固件在道路和动力总成振动作用下会逐渐松动,导致噪声、液体泄漏和质保退件。上述每种失效模式均需采用不同化学体系应对:结构胶带用于载荷分布,弹性密封胶用于接头位移,厌氧胶粘剂用于紧固件保持。

哪些 MightyLoc 产品适用于哪类汽车作业?

For trim, badge, and moulding bonding, the AFT acrylic foam tape range distributes load along the full joint length and absorbs differential thermal expansion through the viscoelastic foam core. AFT 1080GF (grey, 180-degree peel strength 3000 g/25mm, service temperature -10 to +90 C) and AFT 2120WF (white, 180-degree peel strength 3200 g/25mm, service temperature -10 to +90 C) cover most metal, aluminium, stainless steel, acrylic, and glass applications. Where a gap needs bridging or the surface is curved, AFT 1200GF at 2.0 mm thickness conforms to uneven geometry. For a minimal bond line on finished surfaces, AFT 2064WF at 0.64 mm gives a low-profile white joint. For flexible panel and seam sealing, Taftflex 6292 one-component polyurethane sealant offers around 600 percent elongation at break, handles service temperatures from -40 to +90 C, and is paintable and non-staining. TaftGrip MS polymer adhesive sealant cures moisture-free without solvents, isocyanates, silicones, or PVC, and bonds primerless to many substrates with a service range of -40 to +90 C. For threaded fasteners, Taftlock 22 covers fasteners up to 6 mm, Taftlock 43 covers 6 to 20 mm including stainless and plated parts, and Taftlock 71 handles high-strength requirements. All three anaerobic threadlockers operate from -55 to +150 C.

为汽车应用选型时应考虑哪些因素?

基材处理决定结构胶带粘接在使用温度下能否保持可靠。施用 AFT 之前,金属表面须清洁、干燥,且不得残留脱模剂或模具润滑剂。是否使用底涂取决于基材和涂层类型,请参照相关技术数据表确认。对于活动面板的密封接头,应计算预期接头位移范围,并确认技术数据表中标注的密封胶断裂伸长率能够以一定裕量覆盖最不利工况。固化顺序对生产线至关重要:Taftgrip 表干时间为 5 至 10 分钟,24 小时后达到功能性固化,但完全固化需要 7 天,因此在早期搬运阶段可能需要辅助夹具或胶带辅助定位。对于厌氧螺纹锁固剂,固化需要金属接触且隔绝空气;钝化、镀层或不锈钢紧固件可能需要使用活化剂以达到完全固化速度。拆卸要求应作为强度等级选择的依据:Taftlock 22 和 Taftlock 43 均可使用手动工具拆卸,而 Taftlock 71 适用于永久性高强度锁固。

如何按使用温度和基材类型进行选型?

Service temperature range varies across the MightyLoc range and should be verified against the expected operating zone before specifying. AFT 1080GF and AFT 2120WF are rated to -10 to +90 C continuous, which covers most exterior trim applications but may not suit under-hood locations near exhaust or cooling system components. Confirm the service temperature for AFT 1120GF, AFT 1200GF, and AFT 2064WF against their Technical Data Sheets. Anaerobic threadlockers (Taftlock 22, 43, and 71) carry a wider thermal range of -55 to +150 C, which extends their use to engine and gearbox fastener applications. Polyurethane sealants Taftflex 6221 and Taftflex 6292, and TaftGrip MS polymer sealant, all operate from -40 C, covering cold-climate market requirements across Southeast Asia and export destinations. For substrate compatibility, the AFT tapes bond to metal, aluminium, stainless steel, acrylic, and glass. TaftGrip primer-free adhesion to many substrates makes it practical where substrate type varies across a production run. Always verify substrate-specific adhesion against the current Technical Data Sheet, particularly for coated or powder-coated surfaces.